Die Cutting Memory Foam Anti Fatigue Mats on Pneumatic Press

Posted on: December 8, 2020

Manufacturing Process – Memory Foam Mats

Cutting three common sizes of Memory Foam Mats – 18×30 / 21×39 / 32×40. Mats are first run through a furnace to be heated prior to being die cut. Foam is then hand placed under the cutting head. Total cycle time ranges from 10 to 60 seconds.

Machine is designed for two operators. One on the in-feed side of the machine loading the mats, one on the out-feed side of the machine removing the mat and the scrap once cut.

Features

  • Country of Manufacture – USA
  • Each head, or station, is powered via (2) 12″ pneumatic cylinders
  • Pressure can be variably set, manually, for each cutting head 
  • Pressure set by adjustment to pneumatic valve
  • General plant air pressure is 80-85PSI

Specifications

Head Size (4 head total)42″ D x 30″ W
Bed Size54″ D x 140″ W
Working Height35″
Stroke5″
Daylight5″
Cutting SurfaceCutting surface to be on the bed of the press. No oscillation or shifting of the cutting surface.
Safety GuardingMeets or exceeds all OSHA machine safety requirements including specification 1910.217(f)

SCHWABE USA Die Cutting Pneumatic Press  

Demo Press with One of Four Independent Dies in Place

Variable Pressure – Up to 10 Tons per cutting station via pneumatic air cylinder (40 tons total when all 4 heads are pressed) 
Each head, or station, is powered via (2) 12″ pneumatic cylinders
Pressure can be variably set, manually, for each cutting head
Pressure set by adjustment to pneumatic valve
General plant air pressure is 80-85PSI
Head Size (4 head total) – 42″D x 30″W