Die Cutting Foam Sponges
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Cutting Foam Sponges - Foam Laminated with Abrasive Material / Textile
SCHWABE Straight Ram Hydraulic Beam Press, Model SR150
with Urethane Cutting Belt Feed System and Scrap Diverter System
with Urethane Cutting Belt Feed System and Scrap Diverter System
General Specifications
Country of Manufacture - USA
Press Driving Mechanism - Hydraulics
Cutting Force – 150 U.S. Tons
Bed & Platen Size - 50” D x 64” W.
Cutting Stroke – 8” fully adjustable
Daylight Opening - 10” from head to bed without cutting surface
Stroke Control – Controlled by linear transducer for accurate positioning of the moving platen. This feature automates the initial setting of the die height which significantly reduces downtime during die changes. Stroke can be adjusted in increments of 0.001”
Side Die Loading – Fixed pneumatic die rails in head of press. Center pneumatic clamps included to help prevent die board from sagging. Die boards to be loaded from the side of the machine. The fixed outer rails will pneumatically raise and lower. The center clamp opposite of the loading side will pneumatically raise and lower. The center clamp on the operator loading side will not only pneumatically raise and lower, but also conveniently swing out to ensure there is no interference when the die board is loaded
Country of Manufacture - USA
Press Driving Mechanism - Hydraulics
Cutting Force – 150 U.S. Tons
Bed & Platen Size - 50” D x 64” W.
Cutting Stroke – 8” fully adjustable
Daylight Opening - 10” from head to bed without cutting surface
Stroke Control – Controlled by linear transducer for accurate positioning of the moving platen. This feature automates the initial setting of the die height which significantly reduces downtime during die changes. Stroke can be adjusted in increments of 0.001”
Side Die Loading – Fixed pneumatic die rails in head of press. Center pneumatic clamps included to help prevent die board from sagging. Die boards to be loaded from the side of the machine. The fixed outer rails will pneumatically raise and lower. The center clamp opposite of the loading side will pneumatically raise and lower. The center clamp on the operator loading side will not only pneumatically raise and lower, but also conveniently swing out to ensure there is no interference when the die board is loaded
Scrap Diverter System
Full sheet of material will be cut prior to the material reaching the scrap diverter
Scrap diverting belts will be used to pull the scrap downward, the scrap falls onto a scrap
conveyor
Scrap diverting belts to be infinitely adjustable across the width of the cutting belt. This adjustment will be manual and will be manually
locked in place to ensure they do not move during operation
Sponges will transition across the gap onto a transition tray before reaching the next conveyor
Separator System - Immediately following scrap diverter, the cut sponges will index onto a separate conveyor.
Mounted across the top of the
conveyor, left to right, will be a series of driven rollers (approximately 5, but to be confirmed after engineering design).
Mounted to these rollers ona bias will be mechanisms used to break apart the sponges.
Full sheet of material will be cut prior to the material reaching the scrap diverter
Scrap diverting belts will be used to pull the scrap downward, the scrap falls onto a scrap
conveyor
Scrap diverting belts to be infinitely adjustable across the width of the cutting belt. This adjustment will be manual and will be manually
locked in place to ensure they do not move during operation
Sponges will transition across the gap onto a transition tray before reaching the next conveyor
Separator System - Immediately following scrap diverter, the cut sponges will index onto a separate conveyor.
Mounted across the top of the
conveyor, left to right, will be a series of driven rollers (approximately 5, but to be confirmed after engineering design).
Mounted to these rollers ona bias will be mechanisms used to break apart the sponges.
